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Invention Labs works with clients in the auto component and manufacturing industries to design, build and deploy cost-effective solutions for their visual inspection needs. Solutions designed by Invention Labs provide the desired functionality without compromising on quality and take into account the unique needs of our customers.
The need for automation
Visual inspection is a common practice in manufacturing, typically used to weed out non-conforming parts. In many situations in Indian industry, this visual inspection is performed manually. When human beings are involved, failure to detect a non-conforming part can be high due to distraction, illness, poor lighting and other circumstances. Manual inspection is thus inherently suitable only for low-throughput and specialized inspection needs.
In situations where high throughputs, long periods of operation and the inherent repeatability of measurements are essential, automating the visual inspection process provides many advantages. However, such automation must not only ensure sufficient quality control, it must also be cost-effective and must not affect the factory’s productivity and operational efficiencies. Invention Labs works with our clients to come up with solutions that have the right mix of automation and manual intervention.
The role of image processing
Machines do not ‘see’ in the same way as human beings are able to. Computing devices must ‘see’ by examining individual pixels of images, processing them and attempting to develop conclusions with the assistance of knowledge bases and pattern recognition. Image processing algorithms are thus central to the success of any automated vision-based inspection equipment.
Invention Labs engineers have sound knowledge of the mathematical foundations behind image processing. Extensive prior experience in image processing to solve a variety of problems enables our engineers’ to quickly develop and build efficient algorithms which are the crux of fast and accurate quality control software.
We provide end-to-end solutions as well
With multi-disciplinary expertise in image processing algorithms, high performance software, embedded systems and mechatronics, Invention Labs provides complete machine vision solutions. Based on the needs of the client, Invention Labs can take responsibility for the setup of the inspection station, fixturing for the parts, illumination design and the user interface.